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Iscar Produces An Cutting Edge Line Of High Performance Carbide Grades For Increased Productivity
A cutting edge family of Iscar turning inserts brings Sumo Tec performance and durability to CVD and DVD carbide grades. In identical tests in a range of turning applications, the inserts out performed their closest competitors by 26 to 288 percent. The key to the longer life is the Sumo Tec specific treatment, introduced in late 2007 in a constricted range of milling inserts, that perfects the coated surface and reduces surface tension stresses in insert coatings. These lead cooler running, enhanced chipping resistance, lowered built up edge and faithfully longer edge life in all workpiece materials. During the alumina coating procedure, internal tension stresses at times cause cracks. The brand new Sumo Tec treatment leads to compression stresses, which helps to seal those cracks. The 7 completely new Sumo Tec turning grades contain two for cast iron; three for steel and 1 for heat-resistant alloys & hardened steel. All the most desired insert geometries are accessible from stock, with new geometries being added routinely. Iscar also plans to add new grades additionally.
Here are the grades available:
FOR CAST IRON
IC5005, with a hard substrate, MTCVD TiCN and dense Al2O3 coating, is recommended mainly for nodular cast iron. It also handles other cast irons at medium to high cutting speeds at stable or slightly unstable conditions. This grade may be used in hard cast irons when unusually high wear resistance is imperative.
IC5010, presenting a tough substrate, MTCVD TiCN and thick Al2O3 coating, targets grey cast iron. It is recommended for interrupted cuts and unstable turning conditions in other metals.
FOR STEEL
IC8150, consisting of a extremely hard substrate with a cobalt enriched outer layer, MTCVD TiCN and a thick alpha Al2O3 CVD coating. Promoting amazing thermal stability and resistance to chipping, this grade is endorsed for high speed turning of steel subsequent to stable or slightly unstable conditions. It can also deal with stainless steel and interrupted cuts in nodular cast iron.
IC8250, a tough substrate with the same outer layers. It features exceptional thermal stability and resistance to plastic deformation and is favored for general machining of alloyed and stainless steel in a extensive range of conditions.
IC8350, featuring a very tough substrate under the same outer layers. It accomplishes remarkable shock protection and excellent wear resistance on alloyed and stainless steel.
For Alloys, Stainless Steel and Hardened Steel
IC807, with a tough submicron substrate under a TiAlN PVD coating, is proper for turning heat resistant alloys, austenitic stainless steel and hard steel at low to medium cutting speeds. In a test opposite to its nearest competitor on all three materials, the improvement in tool life was up to 150%.
Key Test Results
Prior to releasing the new SUMO TEC turning tool family, ISCAR tested all grades opposite their nearest challengers in a mixture of operations. Here are the crucial results for grades 5005 and 5010 in cast iron. The improvement was 47% in SAE 1045 steel and 250% in 4140. In forging steel, the cutting edge Sumo Tec insert lasted 2X as long.
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